Aqua-dek Panels

Lightweight But Strong Panels

  • Just 8.5 lbs for a 2’ x 4’ panel
  • Carry up to 1000 psf load on 24” on center framing

Cost Reducing Panel Design

  • Reduces builders installation time for decking
  • 24” on center framing reduces stringer count
  • Install decking at the factory
  • Ship completed dock system to dealer/end customer
  • No on-site panel installation

Eco-Friendly & User Friendly Design

  • 45% open area for light pass-thru over eco-sensitive areas
  • Water passes through panels during storm surges
  • No need to remove panels for dock install or storage
  • No maintenance required

 

Easy to Install Panels Save Time and Cost

Aqua-Dek comes in 2’ x 4’ and 2’ x 3’ panel sizes in either tan or grey. The panels weigh just 8.5 lbs or less so they can be installed at the factory, eliminating on-site installation costs and associated shipping costs. Dock owners can leave panels on all season, even owners that remove their dock for seasonal storage.

Builders can save on frame material and construction costs because Aqua-Dek panels are designed for 24” or 18” on center framing. No need for 12“ or 16” on center framing with Aqua-Dek. By eliminating stringers manufacturing cost savings of up to $2.00 per square can be achieved. At stringer spacing of 18” (2x3 panel) or 24“ (2x4 panel), Aqua-Dek maintains its load capacity of 1000 psf.

Aqua-Dek panels are also less expensive than similar products. Costs savings of 25% to 51% per square foot can be realized by using Aqua-Dek versus Thru-Flow, Titan or True Harbor. Each panel has nine pre-drilled, countersunk mounting holes to accept #10 or #12 pan head screws. Screws are hand tightened only to allow for slight expansion and contraction due to temperature variations. Each panel has a 1/2” flange on one side that the next panel overlaps to provide a flush walking surface.

Let’s Review The Advantages and Savings

  • Cost 25% to 51% per square foot less than Thru-Flow, Titan or True Harbor
  • Save up to $2.00 per square foot by eliminating excess stringers
  • Aqua-Dek needs only 18” (2x3 panel) or 24“ (2x4 panel) on center stringers
  • Panels reduce installation time by 50% over 12” wide panels and 10x over single boards or 4x4 panels made from single boards
  • Install panels at factory to save shipping costs and on-site labor costs
  • Weigh just 8.5 lbs per panel but deliver 1000 psf load capacity
  • Non-slip surface that stays cool even in the hot summer sun
  • 45% open surface allows sunlight, water and debris to pass through
  • Zero maintenance for dock owner

 

Aqua-Dek panels are easy to install and designed specifically to mount on 18" or 24" center framing (see figure 1) without a loss of support strength, and reducing the structural frame members needed.

Underside view of Aqua-Dek 2x4 panel on aluminum frame with 24" on center stringers. The 2x3 panel is designed for 18" on center framing.

Each panel has nine pre-drilled and countersunk mounting holes to accept # 10 or #12 pan head screws (stainless recommended). The screws need to be hand tightened only to allow for slight expansion and contraction of the panels due to air temperature changes. Each panel has a 1/2" flange on one side so the next panel will overlap the first for a seamless fit.

 

Specifications
Panel Size
24" by 36" and 24"x48"
Profile Dimensions
1" above frame; 1" down between stringers
Base Material
Virgin Copolymer polypropylene (Full properties on request)
Support Span
18" (2x3 panel) and 24" (2x4) on center
Load Rating
1000 lbs per sqFt.
Panel Weight
6.4 lbs and 8.5 lbs respectively
Light Transmission
45% open area for light penetration
Recyclable
Yes
Surface/Traction
Slip resistant
Saltwater Tolerant
Unaffected by saltwater
UV Protection
Full UV protection included (Meets 5-year Arizona rating)
Anti-Static Protection
Additive included
Oil and Gas Resistance
Excellent
Salt Water Resistance
Excellent
Mold/Rot Resistance
Excellent
Panel Colors
Sand/tan & grey
Warranty
15-years (click here for warranty)
Impact Resistance
8 ft. lbs/sq. in. (ASTM D256)
Tensile Strength
3300PSI (ASTM D638)
Flexural Modulus
150,000PSI (ASTM D790)
Creep Relaxation
93% (ASTM D7032)

CLICK ON IMAGE(S) FOR LARGER VIEW

Aqua-dek Panel
Aqua-Dek assembled on floating dock section
Bottom view of aluminum dock frame with Aqua-dek panels
Assembly process - aluminum deck frame ready for Aqua-dek panels
Assembly process - placement of Aqua-dek panels
Assembly process - securing Aqua-dek panels
Assembly process - near completion of L-shaped decking installation
Assembly process - completed L-shaped floating dock with Aqua-Dek panels
Aqua-Dek Installation - roll-in dock
Aqua-Dek Installation - roll-in dock
Aqua-Dek Installation - 8ft wide residential wood pier on Gulf Coast, TX
Aqua-Dek Installation - 360 ft aluminum frame pier in Florida
45% open area for light pass-thru over eco-sensitive seagrass and aquatic habitat
Water passes through Aqua-Dek to protect against rough weather damage